KING FIELD ELECTRONIC CO., LTD

PCB/PCBA One-Stop Service Manufacturer

Box Build Assembly

Box Build Assembly Services

One-Stop Service:
We offer a complete service from component assembly to finished product testing and packaging, simplifying customers' supply chain management.
Flexible Customization Solutions:
We provide customized assembly services based on customer needs, meeting the specifications and functionality requirements of different products.
Rich Industry Experience:
We have years of experience in finished product assembly and can handle various types of products, ensuring a high level of professionalism.
Rapid Response Capability:
Our team can quickly respond to changes in customer demands, ensuring timely adjustments to production plans.

Why Choose Us

One-Stop Service:

Our one-stop service encompasses all aspects of the production process, from initial component assembly to thorough testing and final packaging of the finished product. This integrated approach streamlines the supply chain for our customers, reducing the complexity of managing multiple vendors and ensuring that all stages of production are seamlessly coordinated. By providing a single point of contact, we enhance communication and efficiency, allowing clients to focus on their core business while we handle the assembly process.

Flexible Customization Solutions:

We understand that each product has unique specifications and functional requirements. That’s why we offer flexible customization solutions tailored to the specific needs of our clients. Our experienced team works closely with customers to develop bespoke assembly processes that accommodate various designs, materials, and functionalities. This adaptability not only enhances product performance but also allows for quicker market responses, ensuring that our clients stay competitive in their respective industries.

Rich Industry Experience:

With years of experience in finished product assembly, our team possesses extensive knowledge across multiple industries. This wealth of experience enables us to handle a diverse range of products, from consumer electronics to industrial equipment. Our professional expertise ensures that we apply best practices and industry standards throughout the assembly process, leading to superior product quality and reliability. Clients can trust our team to deliver high-quality results that meet or exceed their expectations.

Rapid Response Capability:

In today's fast-paced market, the ability to adapt quickly to changing customer demands is crucial. Our rapid response capability allows us to efficiently adjust production schedules and processes in response to shifting requirements. Whether it’s accommodating urgent orders, modifying designs, or implementing new features, our agile team is prepared to act swiftly. This responsiveness not only helps to meet tight deadlines but also fosters strong relationships with our clients, as they know they can rely on us to deliver on time, every time.

production capacity

Items

Rigid

Material

Lead-free、Halogen-free、H-Tg、Low loss

Layers

1-40L

Max cut lamination size

Min3*3mm-Max1200mm

Final board thickness

0.18-5.0mm

Min Final Hole size

0.075mm

Aspect Ratio

14:1

Inner layer Line Width/Space

0.05mm

Copper Foil Thickness (Inner Layers)

1/2oz~3.0oz

Min dielectric layer thickness

50um

Copper Foil Thickness (Outer Layers)

Hoz-14oz

Copper to drill distance

0.2mm

Out layer Line width/space

0.05mm

Min SMD width

0.05mm

Max Solder Mask Plug Hole Diameter

0.5mm

solder mask strip width

0.075mm(Green/1OZ)

Final Set Size Tolerance

±0.1mm/limit±0.05mm

Min Hole to  board edge Distance

0.15mm

Min Beveling angle Tolerance

±3-5°

Layer to layer Tolerance

≤0.075mm(1-6L)

Inner layer Min PTH Annular Ring

0.15mm

Out layer Min PTH Annular ring

0.15mm

Surface Treatment

OSP、HASL 、ENIG、Gold Finger、Plating Gold 、ENEPIG、IMM TIN、IMM AG

Warp&Twist

≤0.5%

PCBA Factory Display

Frequently Asked Questions

Do you offer first article inspection for through hole PCB?

Yes, as per the client requirements, we are well equipped to offer first article inspection for through hole PCBs.

The relationship between DIP and THT?

DIP (Dual In-line Package) and THT (Through-Hole Technology) are both important terms in the field of electronic component packaging and PCB assembly.

DIP, also known as Dual In-line Package or DIL Package, refers to a specific type of electronic component packaging that features two parallel rows of pins or leads extending from the bottom of the package. DIP package is widely used in electronic assemblies due to their compact size and ease of insertion into PCBs.

THT, on the other hand, stands for Through-Hole Technology. It refers to the manufacturing process that involves drilling holes on a PCB and inserting component leads or pins through these holes. The components are then soldered on the opposite side of the PCB to establish electrical connections.

While DIP is commonly associated with the type of component package used in PCB assembly, THT is the manufacturing process that involves the insertion and soldering of components through holes.

The concept of SMT and THT

SMT is a widely adopted electronic assembly technology that utilizes SMD components and automated placement machines for the assembly process. This technology offers several advantages, including enhanced processing efficiency and reduced form factor of electronic applications.

On the other hand, THT is more challenging to automate and involves the use of larger components. THT offers the advantage of providing a stronger and more robust connection due to the through-hole soldering technique. It is particularly suitable for components that require additional mechanical support or for applications where durability and reliability are critical.

What should l prefer - Through Hole PCB assembly Or SMT PCB Assembly?

Well, whether to select through hole PCB assembly or SMT PCB assembly; it totally depends on your requirements. Most of the integrated circuits go for SMT package. However, for connectors, switches, or mechanical power parts, the standard way is to use through hole parts.

Your manufacturing partner for box build assembly services

To complement our printed circuit board assembly (PCBA) operations, we provide box build assembly services for partial or full product integration and final assemblies ready for end-users.

Box build assembly involves the process of integrating and assembling multiple printed circuit boards into a single housing or enclosure. It entails the integration of various individual components, such as PCB, connector, and wiring, to create a fully functional electronic system or device. This physical assembly involves the careful arrangement and connection of these components to establish the internal structure of the machine, ensuring its proper functioning.

Items

Rigid

Material

Lead-free、Halogen-free、H-Tg、Low loss

Layers

1-40L

Max cut lamination size

Min3*3mm-Max1200mm

Final board thickness

0.18-5.0mm

Min Final Hole size

0.075mm

Aspect Ratio

14:1

Inner layer Line Width/Space

0.05mm

Copper Foil Thickness (Inner Layers)

1/2oz~3.0oz

Min dielectric layer thickness

50um

Copper Foil Thickness (Outer Layers)

Hoz-14oz

Copper to drill distance

0.2mm

Out layer Line width/space

0.05mm

Min SMD width

0.05mm

Max Solder Mask Plug Hole Diameter

0.5mm

solder mask strip width

0.075mm(Green/1OZ)

Final Set Size Tolerance

±0.1mm/limit±0.05mm

Min Hole to  board edge Distance

0.15mm

Min Beveling angle Tolerance

±3-5°

Layer to layer Tolerance

≤0.075mm(1-6L)

Inner layer Min PTH Annular Ring

0.15mm

Out layer Min PTH Annular ring

0.15mm

Surface Treatment

OSP、HASL 、ENIG、Gold Finger、Plating Gold 、ENEPIG、IMM TIN、IMM AG

Warp&Twist

≤0.5%

Best Box Build Assembly Company

Full Services

Once we receive your request, our sales team will promptly get in touch with you to discuss your specific design and requirements. We will then develop a tailored and comprehensive box-build assembly solution that meets or exceeds your expectations. Whether you need a simple plastic enclosure or a complex multi-rack assembly, we are well-equipped to deliver exceptional results. Our range of services includes:

  • Automated Encapsulation
  • Complete Electro-Mechanical Assembly
  • Conformal Coating
  • Various Testing Options
  • Static Packaging and Shockproof Treatment
  • 24-hour Customer Service + After-Sales Service + Repair Service
Assembling Capabilities
  • Comprehensive solutions for PCB electronic assembly, encompassing box build, SMT, THT, and hybrid assembly.
  • Pre-tested subassemblies help to minimize costs while ensuring quality.
  • Specialize in resolving complex cable assemblies, handling tasks such as stripping, tying, tinning, and twisting of cable bundles.
  • Fully wired components, such as racks, cabinets, and backplanes, delivering complete solutions for your electronic systems.
  • Leverage precision machined parts to create high-quality subassemblies that meet your specific requirements.
  • Expertise covers a wide range of enclosures, cable assemblies, and subassemblies, catering to both simple and complex projects involving metal frames.

Why Us?

Box build assembly enables the integration of multiple components or modules into a cohesive unit, consolidating redundant individual assembly steps in the production process. The use of pre-designed and standardized components further enhances efficiency. These modular units or prefabricated parts reduce the need for custom manufacturing, resulting in improved production efficiency. This is particularly advantageous for businesses with fast turnaround services, as it helps shorten electronics manufacturing cycle times and allows them to gain a larger market share. Electronic manufacturers can leverage this service to reduce the new product development cycle and swiftly gather valuable customer information, gaining a competitive advantage.

Utilizing PCB box build offers substantial cost reductions for companies in various ways. Firstly, by using standardized components, the need for specialized tooling or custom production processes is minimized. Additionally, the streamlined production process and reduced assembly time result in lower labor costs and increased operational efficiency. Moreover, box assembly services provide scalability, as modular components can be easily replicated and scaled up to production volumes. These advantages are particularly advantageous for companies experiencing growth or dealing with seasonal fluctuations in demand.

PCBA companies that accept box build orders usually possess a wider range of capabilities to cater to customer flexibility and customization requirements. In PCB manufacturing, they accommodate multiple types of substrates. When it comes to assembly, they offer comprehensive assembly techniques. Moreover, in component sourcing, they provide the ability to combine and configure different modules or assemblies. These advantages enable customers to effectively respond to market and product changes, making project progress and adjustments feasible.

Service providers procure pre-designed components from professional and long-term cooperative suppliers to mitigate the impact of component market fluctuations on production progress. Furthermore, the utilization of standardized components and modules enhances the overall quality, reducing the risk of errors or variations during the assembly process. By relying on trusted partners, customers can confidently focus on their core competencies, knowing that their supply and assembly are handled by high-quality components.

Box Build Assembly Process

DESIGN AND ENGINEERING PHASE

FABRICATION

SYSTEMATIC ASSEMBLY

INTEGRATION OF SYSTEM

FINISHING TOUCH

The box manufacturing process is a comprehensive undertaking that involves multiple stages, emphasizing quality control, collaboration between teams, and efficient production practices. These steps ensure a seamless completion of the box manufacturing process.

  1. The process begins with the design and engineering phase, where specifications are determined, and individual box-like components are conceptualized.
  2. The designed components are then fabricated using various manufacturing techniques such as sheet metal fabrication or plastic molding. These techniques ensure that the components meet precise specifications. After fabrication, the components undergo finishing processes, including surface treatments and labeling.
  3. During the assembly preparation stage, sub-components, hardware, and necessary tools are gathered. The components are systematically assembled using techniques like welding, bolting, or adhesive bonding.
  4. The integration of subsystems, such as partitions or electrical panels, takes place at this stage. Comprehensive testing and quality control measures are conducted to ensure functionality and adherence to standards.
  5. Finishing touches, such as protective coatings or branding elements, are added to enhance the final product. The completed box-building assemblies are then carefully packaged for shipping or distribution.

Required Documents

Assembly Instructions
Guide the manufacturer through each step of box construction, including diagrams, illustrations or photos, etc.
Bill of Materials
Collation of all necessary components, materials and quantities for the project for procurement by the manufacturer before commencing assembly
Cut List or Dimensions
Provides precise measurements and dimensions to help determine the walls, bottom and top of the box
Diagrams or Blueprints
A clear overview of how the different parts fit together helps in understanding the box design, component placement and assembly process
Safety Guidelines
Outline precautions, safety measures, and best practices to follow during assembly, including information on handling tools, protective gear, and safe use of equipment
Finishing Instructions
If there are special PCB surface finishes requirements, it needs to be detailed in specific documents, such as painting or dyeing, etc.
FAQ
During the project, both parties actively discuss and provide common problems and troubleshooting documents to save communication time and speed up the project progress

Materials and Tools

  • To complete a box-building assembly, KING FIELD utilizes several essential materials and tools. The necessary materials include box components such as walls, base, and top, which can be crafted from wood, plastic, metal, or composite boards.
  • Fasteners like screws, nails, or dowels are essential for securely joining the box components together. Additionally, adhesives such as wood glue or epoxy may be used to reinforce joints and provide added strength.
  • For a polished finish, optional materials like paint, stain, or varnish can enhance the box’s appearance and provide surface protection. As for tools, measuring instruments such as tape measures, rulers, squares, and marking tools are crucial for accurate measurements.
  • Cutting tools such as saws or jigsaws enable precise shaping of the box components according to your desired size. Fastening tools like screwdrivers, drills, or nailers aid in the assembly process, while clamps ensure the components remain securely in place.

Sanding tools like sandpaper or a sanding block are necessary for smoothing rough edges and surfaces. If a finishing coat is desired, brushes, rollers, or sprayers may be required. We take into consideration your specific requirements, carefully plan your project, and gather all the necessary materials and tools before commencing the box assembly.

Testing and Quality Control

Once the box build assembly is mechanically complete, it undergoes the following quality assurance and testing processes:

Functionality Testing

  • Power on electrical safety tests – shorts, leakage current, insulation resistance, HV dielectric strength.
  • Verify key functions – processor boot up, sensor readings, communications interfaces, software loading.
  • Switching on/off, buttons, input controls, vibration, displays.
  • Operational limits – temperature, humidity, voltage thresholds.

 

Safety and Compliance

  • Safety – UL, CE, CSA, CCC standards.
  • EMC/EMI – FCC, CE, VCCI, RCM.
  • Environment – RoHS, WEEE compliance.